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Metal founders use even more different alloys. In this particular context the refiner delivers molten aluminium by transport ladle to our customer. The possibility to maintain aluminium in molten stage in the transport ladles would avoid the use of a holding furnace for each type of alloy. Constraints : ■ Sufficient heat input to maintain 4 aluminium tons at 750° C. ■ Design of a global solution (heating element and electric board) meeting both dimensional and use constraints of the ladle : tipping up, maintenance. ■ Variation of bath level at each tipping up. Development of the study : ■ Calculation of the required power ■ Choice of the heating element adapted to the constraints of the changing bath level and of the tipping up ■ Design of the heater, mechanical design for its integration into the ladle ■ Definition of the specifications regarding the electric board aimed at piloting automatically the immersion heater versus its internal temperature. Gain for the customer : Our customer can now easily use different alloys. The financial profit is self understanding and the working reactivity has been clearly improved. |
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